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The single-phase energy meter automatic welding equipment is a dedicated automatic welding system for single-phase smart energy meter . The equipment is compatible with two PCB specifications — width 112 mm and width 118 mm — and automatically completes the full process of loading, positioning, welding (13 solder joints per board), vision inspection, scrap rejection, unloading, and fume extraction through programmable welding stations (soldering iron tip supports ±180° rotation) and a vision inspection system. The equipment supports one-click online changeover with changeover time ≤ 5 minutes; it integrates OEE data statistics and full-chain quality traceability.
Switches between two product variants through program selection without hardware modifications. The vision system automatically links to the selected product model, enabling changeover within five minutes.
Integrates loading, positioning, 13-point welding, vision inspection, reject removal, unloading, and fume extraction, significantly reducing manual intervention. Equipment availability reaches 95%.
Cycle time ≤12 s per unit, including welding and vision inspection. Assembly defect rate <0.1%, vision false-rejection rate ≤0.5 per 10,000 units, and failure rate ≤0.2% per 1,000 finished units.
Built-in OEE monitoring with 30-day production data storage and one-month historical data retention.
The following are the core performance and configuration parameters of the equipment; actual indicators are subject to factory acceptance.
Parameter Item | Parameter Value |
Cycle time | ≤ 12 s / piece (13 welding points + vision inspection) |
OEE | System has built-in statistics display function (formula see technical specification) |
Defect rate / misjudgment rate | Assembly non-conforming rate < 0.1%; vision misjudgment rate ≤ 0.5 / 10000 |
Average failure rate | ≤ 0.2% / 1000 finished pieces; stoppages ≤ 2 times / 1000 pieces |
Changeover time | ≤ 5 minutes |
Operating mode | 20 hours / day |
Design life | ≥ 10 years |
Air source pressure | 0.45 MPa (4.5 ~ 5.0 bar); filtration accuracy ≤ 40 μm |
Power supply | 380 V ± 10% three-phase, 50 Hz ± 2%, with neutral / ground wire |
Equipment overall dimensions | 3600 × 1000 × 1900 mm (L × W × H) |
Control system | Omron PLC ; SICK fiber-optic sensor; Keyence / Hikvision vision inspection |
Product compatible specifications | 160×112×71 mm; 160×118×71 mm |
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