01、Is changing product models troublesome? How long does it take?
Not troublesome. Enter the work order via the master HMI or automatically read work-order information; the system automatically matches parts and switches riveting/welding mechanisms; electrodes are replaced manually, braided wire forming dual stations can change models independently (corresponding to 4 specifications), no need to modify the hardware main body.
02、How is welding quality ensured? How are non-conforming products handled?
CCD industrial cameras are provided between processes for appearance and dimension inspection (based on Labview platform); positional accuracy and assembly quality are controlled throughout; non-conforming products are automatically categorized and trigger a stoppage alarm, strictly isolated from qualified products to prevent mixing.
03、What safety and stability measures does the equipment have?
The intelligent welding power supply features self-diagnostic alarms for no-current, no-voltage, over-current, and abnormal temperature; three-phase 380V input has a ground-fault/short-circuit protection circuit, providing strong resistance to grid fluctuation; the vibratory bowl includes a sound-insulated enclosure for noise reduction, and positioning references and loading interlocks are coordinated between modules.
04、What to do if the equipment fails or malfunctions?
Vision inspection immediately categorizes and triggers a stoppage alarm upon detecting anomalies; the welding power supply self-diagnoses and alarms for no-current/no-voltage/over-current/abnormal temperature. On-site troubleshooting can be performed to recover; for persistent anomalies, contact maintenance personnel; key process data can be traced and located via RS-485.
05、How is line expansion and maintenance ensured?
A modular production line design (rotary table or ring line) is adopted, with positioning references and loading interlocks coordinated between modules, facilitating maintenance and expansion; subsequent interfaces such as tray stacking/loading-unloading are reserved; operation manuals, mechanical/electrical drawings and preventive maintenance recommendations are provided with the equipment.
