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The MCB Withstand Voltage Test Equipment (Dielectric Strength Test Unit / HiPot) is used to verify whether the insulation performance of circuit breakers complies with the IEC 60947-2 standard, serving as a mandatory inspection station for product electrical safety. The equipment applies 1500V power-frequency AC between specified test points and sustains it for 1 second, monitoring in real time the leakage current (threshold 25mA) and destructive discharges such as breakdown/flashover; any abnormality results in a fail verdict. Covering multiple OFF/ON test points, it adopts the Kikusui TOS5200 industrial-grade withstand voltage tester to maintain a line takt time of <=1.5s per pole.
Per IEC 60947-2 (8.4.6); standardized and reproducible.
25 mA threshold distinguishes normal leakage from insulation degradation.
Terminal, adjacent and terminal-to-ground tests — no blind spots.
Breakdown/flashover captured instantly, with alarm and shutdown.
The following are the core performance and configuration parameters of the equipment; actual specifications are subject to factory acceptance.
Parameter Item | Parameter Value |
Withstand Voltage Tester Model | Kikusui TOS5200 |
Test Voltage | 1500 V AC (sine wave) |
Application Time | 1 s |
Leakage Current Upper Limit | 25 mA |
Judgment Items | Leakage Current Exceeds Limit / Insulation Breakdown / Flashover Discharge |
Test Points | Between upper/lower terminals in OFF state, between adjacent terminals in ON state, terminal-to-ground in ON state |
High-Voltage Cable Withstand Voltage | > 5 kV |
High-Voltage Relay WPVAC | > 8 kV |
Applicable Standard | IEC 60947-2 (8.4.6) |
Single-Pole Takt Time | <= 1.5 s/pole |
Applicable Products | Low-voltage apparatus such as circuit breakers, disconnectors, and contactors |
Anomaly Detection | Insulation breakdown/flashover captured in real time with alarm and shutdown |
Safety Protection | Isolation and interlock design for high-voltage circuits |
Data Traceability | Retains withstand voltage records for customer audits / safety regulation re-inspections |
Certification Adaptation | Meets self-inspection and conformity verification for safety certifications such as CE/CB |
Production Line Integration | Embedded as the mandatory factory inspection station in the MCB automated test line |
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