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The MCCB Make-Break / Withstand Voltage / Circuit Resistance / Handle Force Detection Unit integrates four inspections into one, serving as the key gateway for comprehensive electrical and safety performance of finished molded case circuit breakers before leaving the factory. The equipment supports 6 mounting postures, and performs the four handle forces (reset / trip-open / close / trip), withstand voltage between poles / phase-to-baseplate / between trip terminals, 100A DC circuit resistance, and other tests. With 3 fixtures operating in parallel, it completes 15 actions in a single clamping, achieving a takt of <15s per piece and reducing transfer and workstation occupancy.
6 test postures with settable rotation angle.
Withstand voltage, circuit resistance and fixed tests share 15 actions.
Make-break, withstand voltage, resistance and handle force in one clamping.
Measures and compares against standard value, judging pass/fail.
The following are the core performance and configuration parameters of the equipment; actual specifications are subject to factory acceptance.
Parameter Item | Parameter Value |
Test Voltage | 12 V (four phases A / B / C / N) |
Test Postures | 6 types (horizontal / 45 deg / vertical / inverted / left-side standing / right-side standing), rotation angle settable |
Handle Force Test Items | Reset Force / Trip-Open Force / Close Force / Trip Force |
Action Cycles | 3 cycles, 15 actions in total |
Withstand Voltage Test | 2500 V (0~5000 V adjustable), voltage drop < +/-0.3% at 200 mA, time 1~120 s settable |
Withstand Voltage Items | Between poles, phase-to-baseplate, between trip terminals |
Circuit Resistance | Measured with 100 A DC electronic constant-current source and converted for comparison |
Inspection Fixtures | 3 sets (front-rear rotating / left-right rotating / horizontally fixed) |
Single-Unit Takt Time | < 15 s/piece |
Whole-Line Metrics | OEE > 90%; 8-hour output >= 1730 units; noise < 75 dB |
Applicable Products | Comprehensive final inspection of finished molded case circuit breakers (MCCB) before shipment |
Inspection Functions | Make-break characteristic / multi-posture withstand voltage / circuit resistance / four handle forces completed in a single clamping |
Defect Handling | Non-conforming products automatically enter the reject chute, preventing defective outflow |
Data Traceability | Barcode collector binds test data and connects to MES |
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