01、Which products is the line used for? What is its scope?
It is dedicated to automatic assembly and post-processing of motor stator assemblies and rotor assemblies. It covers lamination stacking, curing and finished-part inspection of stator and rotor cores for new-energy-vehicle drive motors, automotive micro motors, industrial servo motors and home-appliance motors.
02、What are the cycle time and capacity?
The design cycle time of the line is ≤2 min/pc (including assembly, curing and packaging). The stator line and the rotor line run in parallel during curing, cooling, measurement and packaging, giving high overall output efficiency.
03、How are assembly quality and dynamic balance ensured?
High-precision weighing and pairing is used, and the weight-matching algorithm gives the optimal match of stator and rotor cores. The vision system inspects glue dots in line to prevent hidden defects such as missing or offset glue, ensuring dynamic balance and consistency from the source.
04、How is end-to-end traceability achieved?
Laser coding gives each part a unique and permanent QR code. Inspection data such as weighing values, glue-dot judgment, curing temperature curves and dimensional results are bound to this code, providing single-code end-to-end traceability management.
05、Are digital management and MES integration supported?
Yes. The line provides an MES communication interface for process recipe management, production data upload and remote monitoring of equipment status, meeting digital production management requirements.
06、How are the workshop layout and cleanliness designed?
A parallel layout of “main assembly line + dual branch lines” is used. The assembly clean zone and the curing dust zone are physically separated, so the dust and clean environments do not contaminate each other, matching the strict cleanliness requirements of motor core parts.
