01、Which products can the equipment produce? How many models are covered?
This equipment is dedicated to automatic assembly and inspection of high-voltage discharge connectors for new-energy-vehicle traction batteries and of manual service disconnect (MSD) safety components. The complete line supports free switching and mixed-model production of 5 product models.
02、Is model changeover difficult? How long does it take?
No. The line uses a flexible layout; the main hardware remains unchanged and models are switched by adjusting the program and parameters. Mixed-model scheduling of several product types is supported, giving convenient changeover and high investment efficiency.
03、How are assembly and electrical quality ensured? How are non-conforming parts handled?
The equipment integrates in-line comprehensive performance inspection (OP60), which automatically performs insertion/withdrawal force measurement and electrical performance verification to check mechanical mating characteristics and continuity resistance. A quality gate mechanism is also provided, so non-conforming parts do not pass to downstream processes and 100% conforming parts leave the line.
04、What safety and operator protection measures does the equipment have?
The air supply has digital pressure monitoring; if the pressure exceeds the limit or drops below the set value, the equipment alarms and stops automatically, ensuring operator and equipment safety.
05、What should be done if the equipment fails or an abnormality occurs?
The line is linked to the MES; in case of an abnormality it raises an alarm and isolates the affected station. Risk points such as abnormal air supply pressure have automatic shutdown protection, and production can be resumed after the fault is cleared. See the delivered operating manual and maintenance plan for details.
06、How are data traceability and maintenance ensured?
The assembly parameters, inspection results and laser markings of all stations are bound to the unique product code, supporting forward/backward quality traceability. Standard delivery includes the operating manual, mechanical/electrical drawings, PLC program and preventive maintenance plan, together with a spare-parts list and warranty service.
