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The MCCB Contact Parameter Detection Unit performs integrated, high-precision automatic measurement of the eight core parameters of the circuit breaker contact system, covering contact gap, overtravel, final pressure, trip force, trip travel, holding force, contact bounce, and isolation function, which is the key station determining breaking capacity and protection reliability. The equipment completes geometric / mechanical / dynamic parameter and function verification in a single clamping through a "stop-lift-position-test" line flow, with PLC automatic computation and high-speed sampling ensuring three-phase synchronization error <= +/-0.1ms.
Contact gap, overtravel, final pressure, trip force, bounce, isolation.
Three-phase sync error ≤±0.1 ms.
Gap/overtravel computed by PLC, reducing manual reading errors.
Sensor clamp records separation peak as final pressure.
The following are the core performance and configuration parameters of the equipment; actual specifications are subject to factory acceptance.
Parameter Item | Parameter Value |
Contact Gap | >= 25 mm +/- 2 |
Overtravel (slow operation) | 3 mm +/- 1 |
Trip Force | 4 N +/- 1 |
Final Pressure | 10 N ~ 25 N |
Trip Travel | 2.5 +/- 0.5 mm |
Holding Force | <= 35 N |
Circuit Resistance | <= 1.2 mΩ |
Three-Phase Synchronization | Asynchronous deviation between phases <= 0.5 mm; N pole contacts first by >= 0.5 mm and then separates |
Synchronization Sampling Accuracy | <= +/-0.1 ms (N pole closes first and opens last) |
Function Verification | Isolation function (automatic return after the operating mechanism trips) |
Single-Unit Takt Time | < 15 s/piece |
Whole-Line Metrics | OEE > 90%; 8-hour output >= 1730 units |
Applicable Products | Online full-parameter inspection of the contact system of molded case circuit breakers (MCCB) |
Inspection Parameters | Contact gap / overtravel / final pressure / trip force / trip travel / holding force / contact bounce / isolation function - eight parameters integrated |
Defect Handling | Non-conforming products automatically enter the NG chute |
Data Traceability | Barcode binding + MES networking, full-process traceability of test data |
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