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The MCCB Mechanical Characteristics Detection Unit performs fully automatic, multi-posture, multi-cycle inspection of the motor-operated characteristics of molded case circuit breakers, ensuring that the reset / close / open / shunt-trip-lever trip actions comply with standards, and preventing unreliable products from entering downstream processes at the source. The equipment automatically applies 12V to phases A/B/C/N, executes 3 cycles and 15 actions in total according to a standard sequence, with 3 fixtures operating in parallel, the rotation angle settable, test data bound to barcodes and connected directly to MES, and non-conforming products automatically rejected.
The following are the core performance and configuration parameters of the equipment; actual specifications are subject to factory acceptance.
Parameter Item | Parameter Value |
Test Voltage | 12 V (phases A / B / C / N automatically energized) |
Action Cycles | 3 cycles, 15 actions in total |
Action Sequence | Reset - Close - Open - Shunt-Trip-Lever Trip (x2 cycles); Reset - Close - Open - Close - Shunt-Trip-Lever Trip (x3 cycles) |
Rotation Angle | Settable |
Test Postures | Horizontal Fixed / Horizontal Rotating / Vertical Rotating |
Quality Traceability | Barcode collector binds test data and connects to the client's MES system |
Single-Unit Takt Time | < 15 s/piece |
Whole-Line Metrics | OEE > 90%; 8-hour output >= 1730 units; noise < 75 dB |
Applicable Products | Online 100% inspection of motor-operated characteristics of molded case circuit breakers (MCCB) |
Energization Method | Phases A/B/C/N automatically energized with 12V test voltage, covering all poles |
Inspected Actions | Reset / Close / Open / Shunt-Trip-Lever Trip key actions fully covered |
Defect Handling | Non-conforming products automatically enter the NG chute, conforming products flow to the next process |
Production Line Value | Rejecting mechanically defective products before electrical inspection, reducing downstream scrap cost |
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