Applicable Product | CDC (Continuous Damping Control) solenoid-valve shock absorber |
Product Compatibility | Full compatibility with the two mainstream technical routes of internal and external valves |
Production Line Type | High-Flexibility Intelligent Assembly and Inspection Production Line |
Zone 1 · Valve-System Assembly & Inspection Line | Cleaning, selection and matching, press-fitting, and air-tightness inspection of precision parts such as valve cores, springs, seals, and coil assemblies |
Zone 2 · Strut Assembly & Inspection Line | Joint assembly of piston rod and outer cylinder, precise oil filling, gas charging and sealing, locking torque control, appearance inspection |
Zone 3 · Performance Test Zone | Comprehensive calibration of finished-product speed characteristic (force-velocity diagram), damping force value, current response, and durability sealing |
Transfer Method | Fixture loading and positioning + double-speed chain conveyor transmission |
Valve-System Process | Valve core, spring, seal, and coil-assembly cleaning / selection & matching / press-fitting |
Valve-System Inspection | In-Process Air-Tightness Inspection |
Assembly Process (1) | Joint assembly of piston rod and outer cylinder, precise oil filling |
Assembly Process (2) | Gas charging and sealing, locking torque control, assembly appearance inspection |
Finished-Product Performance Test (1) | Speed characteristic (force-velocity diagram), damping force value |
Finished-Product Performance Test (2) | Current response characteristic, durability sealing |
MES Integration Capability | Automatic order release and automatic process-route selection, with unmanned scheduling at the production-planning level |
Identification and Traceability | RFID + QR code; forward and reverse traceability of assembly parameters / test results / process records / sub-component batches |
Data Management | Automatic archiving of process data, forming a per-unit electronic quality archive |
