Thermal Relay Automation Equipment
This equipment is an integrated automatic quick-calibration line custom-developed for thermal overload relays (full range 1.6 A–25 A). It is compatible with multiple same-shape materials and supports one-click product-model switching via the touchscreen.
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Equipment Overview

This equipment is an integrated automatic quick-calibration line custom-developed for thermal overload relays (full range 1.6 A–25 A). It is compatible with multiple same-shape materials and supports one-click product-model switching via the touchscreen.

The line integrates manual stations, cold-state adjustment, automatic aging, multi-stage constant-temperature calibration, multi-stage air-cooled cooling, unique-code-per-unit labeling, laser marking, pad printing, reset detection, visual inspection and automatic defective-product rejection across the full process — realizing automated operation of the thermal relay from cold-state adjustment, energized aging, and large/small-step action calibration to marking/engraving and finished-product inspection. Designed cycle time ≥800 units/hour, uptime rate ≥90%; it can interface with existing on-site automatic screw-locking equipment, fits the workshop U-shaped layout, and meets high-volume finished-product calibration requirements.


Line Layout

wuxi Avant-courier Automation Technology Co., Ltd

Figure: Thermal Relay Automation Equipment — Layout / Equipment Schematic 

Solution Advantage
Cycle Time
4.5 s/unit
Capacity
≥800 units/hour
Failure Rate
≤0.2%
Single-machine Uptime Rate
≥90%
Modular Architecture
Independent Operation
Data Integration
ERP/MES Traceability
Applicable Products